THE EFFECT OF USING A CNC SIMULATOR IN
LEARNING THE MECHANICAL ENGINEERING SKILLS PROGRAM
Rencang
Siryono1, Budi Santosa2, Edhy
Susatya3
Universitas
Ahmad Dahlan, DI Yogyakarta, Indonesia
gunungkidul081804575020@gmail.com
KEYWORDS |
ABSTRACT |
CNC
simulator; CNC machine; student competency |
The
21st century is better known as the digital era, an era of rapid development
of information technology with data-based document management, digital
transformation, and network-based communications. The research aims to
evaluate the use of computer numerical control (CNC) simulators, analyze the effect of using CNC simulators, and find
factors inhibiting the use of CNC simulators in learning Mechanical
Engineering at Muhammadiyah 1 Playen
Gunungkidul Vocational High School (SMK). The
research uses quantitative methods by conducting experiments. The
experimental design used is quasi-experimental or quasi-experimental design
research. The variables used in this research are the independent and
dependent variables. The research was carried out at Muhammadiyah
I Playen Vocational School. The research subjects
were students of class XII Machining Engineering, which consisted of three
classes. The data obtained was analyzed using the
SPSS 20.0 for Windows application for normality testing and hypothesis
testing. The research results show that using CNC simulators in learning the
Mechanical Engineering Skills Program at SMK Muhammadiyah
1 Playen Gunungkidul went
smoothly. The results of the t-test analysis for the experimental class and
control class obtained sig. (2-tailed) experimental class is 0.000< 0.05,
and sig. (2-tailed) control class is 0.001. 0.001<0 .05. There is an
inhibiting factor in using CNC simulators in learning the Mechanical
Engineering Skills Program at SMK Muhammadiyah 1 Playen Gunungkidul; namely, the
number of CNC simulators provided is still limited, with the lowest type of
CNC simulator. |
DOI: 10.58860/ijsh.v2i10.117 |
|
Corresponding Author: Rencang Siryono
Email: gunungkidul081804575020@gmail.com
INTRODUCTION
The development of the 21st century Industrial Revolution 4.0 is the
focus of attention. The 21st century is better known as the digital era, an era of rapid development of information
technology with data-based document management, digital transformation, and network-based
communications. Equipment and machines are moving from manual technology to
automation and robotic systems. Machines powered by electricity are increasingly being used by society
and industry. Mass production and demand for quality products are the
industry's main targets. In the 21st century, education is becoming increasingly important
to ensure that students have learning and innovation skills, technology and
information media skills, and can work and survive using life skills (Wijaya
et al., 2016).
Preparing competent and skilled graduates is the school's duty and
obligation. Republic of Indonesia Government Regulation Number 29 of 1990
concerning Secondary Education, article 3, paragraph 2 states that Vocational
High Schools (SMK) prioritize preparing students to enter the workforce and
develop professional attitudes. Soft skills, one of which is
communication, rank first among all existing soft skills (Patacsil
& Tablatin, 2017). Communication skills are
essential for vocational school graduate students. So vocational school
graduates are expected to be in the global region (Setiawan
et al., 2020). In a book on the global
area (Armstrong
& Westland, 2018). In the book Asian Economic Integration in an Era of
Global Uncertainty, the opening and issues of Asia and the global system
states:
"The fourth industrial revolution in e-commerce, the internet,
robotics, and automation represents both a challenge and an opportunity for
Asia and the world. Innovative policies regionally could contribute to positive
and pre-emptive policies globally (Kelsey
et al., 2020)."
The fourth industrial revolution in e-commerce, the internet, robotics,
and automation is both a challenge and an opportunity for Asian countries and
the world. Innovative policies implemented regionally can provide positive
contributions and pre-emptive policies globally.
The ASEAN Economic Community (MEA), also known as the ASEAN Free Trade
Area (AFTA), is a form of agreement between ASEAN member countries to form a free trade area
in order to increase the economic competitiveness of the ASEAN regional region (Untari
et al., 2019). Developing the character
of a workforce capable of critical thinking must start from the beginning,
namely from learning at school. The learning process must use industry-standard
equipment/machines to provide competency and work insight according to the industry's
requirements (Wijaya
et al., 2016). States:
"Learning in technology education institutions/vocational schools is
a form of interaction that leads to the formation and development of cognitive,
affective, and skills competencies, optimal development of individual
competencies with the dynamics of life's needs in society, and development of
individual competencies as a prerequisite for developing life skills needed in
the context of life at the family and community (industry) level.”
Computer Numerical Control (CNC) machines were created to meet the
challenges of production speed and product precision in modern manufacturing.
Products produced by CNC machines can be guaranteed with an accuracy of 1/100
mm. CNC machines can produce products with the same quality in a short time.
Thus, using CNC machines is very profitable and increases production
effectiveness compared to manual machines. The advantages of CNC machines
compared to conventional machines (Suharto
et al., 2017) are: (1) complete
flexibility, (2) accuracy and durability, (3) shorter production time, 4)
capable of working on complex contours, (5) adjustment easy machine, (6)
without experienced and skilled operators, and (7) operators have free time.
Flexibility is implemented in the component programs required to produce
new components. Product accuracy is guaranteed even at maximum spindle speed
and complete feed. Machine setup is easy, so it takes less time than other
machining. The need for experienced and skilled operators can be avoided.
Operators can maximize free time to supervise other machining operations or
operate multiple machines simultaneously. Types of CNC machines (Rahmatullah
et al., 2021) include CNC lathes,
milling machines, laser cutters, electric discharge machines (EDM), and others.
The need for CNC machines is very high, so the development of
CNC machine models is increasing. DUDI uses CNC machines to manufacture
relatively complex components in large quantities (20 to 10,000 components each
year). For machining components that have very complicated surfaces or shapes
that are very difficult and even almost impossible to machine on conventional
machine tools (Krisnanda, 2022), CNC machines are produced in various models
according to usage requirements, with large, sturdy shapes, structural
dimensions, and immense power, so production costs are high. The price of one CNC
machine unit reaches hundreds of millions to billions.
They are choosing a machine capacity
that is too large and needs to be utilized adequately, resulting in increased
operational costs per product unit, thus affecting the company's competitive
ability (Efendi et al., 2019). The price of expensive CNC machines can still be reached by
the business world of industry (DUDI). As long as they profit, capital
investment to purchase CNC machines is not a problem for companies. In contrast
to conditions in vocational schools, the price of CNC machines is expensive,
which will be difficult to afford and burden the budget for years. The average
school can only afford one or two CNC machines. This condition occurred
for years until an indefinite time limit. Many vocational schools ultimately
only hope to get CNC machines from government assistance.
The Indonesian government
has established a vocational school revitalization policy by issuing Presidential Instruction (Inpres) Number 09 of 2016 concerning Improving the Quality
of Human Resources. The revitalization program implemented by SMK includes
developing and aligning the curriculum with DUDI, learning innovation that
encourages 21st-century skills, fulfilling and increasing the professionalism
of teachers and education staff, standardizing main facilities and
infrastructure, updating industrial cooperation programs, managing and
structuring institutions, as well as improving access competency certification.
Based on this Presidential Instruction, it is possible to increase the number
of machines in vocational schools with new and modern machines. However, the
machine increase still needs to be increased if calculated based on comparing
machines with the number of students. CNC machines are tools that describe
production conditions and types of machines in industry. The demands for
developing machine technology in industry have yet to be matched by the development of machines in
schools. So, the competency fulfillment for
vocational school graduates has yet to be achieved. Strategy and creativity are
needed so that learning implementation runs well and student competency is
achieved. One strategy to improve CNC machine learning quality is using a CNC
simulator. Benefits and advantages of CNC simulators (Wei, 2013). Is a CNC
simulator with a simple structure, small size, and low machine manufacturing costs.
The development of CNC
simulators has been carried out in various universities and the industrial world. CNC simulators are
imitations of machines created, developed, and produced in large quantities. The
company produces various types, types, and models of CNC simulators for the
public. The similarity of the shape and control system is close to that of a
real CNC machine (Kusnanto, nd). The machining process and accuracy are one of the main
benefits of this tool. The CNC simulator is computerized and can be used for
engraving, such as in CNC milling and cutting machine work on various
non-metallic materials (Malik et al., 2019). Small/ portable CNC simulator,
specifically designed to meet the needs of the world of education (Ernest &
Setyanto, 2018) in his book Design and Analysis of
Small-Scale Cost-Effective CNC Milling Machine (2013):
"In the CNC engraving machine, the structure is made as simple as
possible, and there are not many sensors, and its dimensions are relatively
smaller, so the cost required to make the machine is relatively cheaper (Wei, 2013)."
The structural CNC simulator machine is made simply with reduced sensors
and relatively minor dimensions, so operational costs are relatively cheaper. CNC simulator prices are very affordable, with prices
starting at 3.59 million. The higher the price of the CNC
simulator, the higher the workpiece processing
ability and the larger the workpiece that can be
worked.
The CNC Router Simulator 1610 mini machine is capable of producing workpieces from acrylic, wood, and aluminum.
For the aluminum production process, consumption and
speed must be low so the CNC simulator can operate well and last long. When
compared to a CNC machine, the price of a CNC simulator is much cheaper. The small
size of the CNC simulator with the ability to produce small workpieces
will save space, so there is no need to expand the practical workshop area,
reduce operational costs, and be efficient in fulfilling the number of learning
tools. This is reinforced by the opinion (Patel
et al., 2019) which states:
"The main objective behind the design of this machine is to develop
a low-cost automatic mini CNC machine for engraving, cutting, reaming, marking,
drilling, and milling on wood, acrylic, and PCB materials. This system reduces
the cost of machines and machining and increases the flexibility of the
manufacturing system (Madekar
et al., 2016)."
For example, if a school has one CNC machine and then procures a certain number of
CNC simulators (according to the student-practice ratio), then learning will run smoothly so that
performance standards that reflect the operation of CNC machines in industry are met. A CNC simulator can
train students to create programs and execute/apply them directly to machines.
This requires direction so that students understand machining in the industry
regarding the type and quality of workpieces being
worked on.
Muhammadiyah 1 Playen
Vocational School is one of three vocational schools in Gunungkidul
with a Mechanical Engineering Skills Program with a CNC machine. One of the
Competencies in the Machining Engineering Skills Package is being able to carry
out machining work with a CNC machine. Competencies in machining work with CNC
machines include students being able to create programs and use CNC machines.
Achieving competency in this learning is broader than theory but requires
practice operating a CNC machine. Therefore, the Machining Engineering Skills
Package at Vocational Schools must have adequate facilities such as CNC
machines and simulators as learning media. (Hilmawan,
2016) in his research, he stated
that the CNC simulator (Swansoft) can create
students' desire to learn to focus more on learning and motivate them to
optimize their interest in learning. Swansoft's CNC
simulator media represents a real CNC machine, which can simulate button
functions on the control panel, CNC program input data that will be entered
into the CNC machine system, and CNC program execution.
The results of
observations at SMK Muhammadiyah 1 Playen
in February 2020 showed that CNC subjects were starting to be given to class XI
students. Delivery of learning material is carried out using the
lecture-question and answer method, using computer software program simulators,
and practice with CNC machines. The use of CNC machines in second grade is just
an introduction. Introduction to the machine starts from the physical machine,
the names of the machine components, to the simple machine operating system.
Advanced use is carried out in third grade because, in second grade, industrial
practice (PI) is carried out for three to six months. The use of CNC machines
in class three starts with basic and advanced machining processes.
The comparison between the number of students carrying out learning and
the number of CNC machines available must be balanced. Data from research at
vocational schools shows that the ratio of machines to the number of students
is not adequate, namely machines 1: 15 – 17 students. Apart from that, students
can study the learning material at home because there is a lack of learning
resources or supporting learning materials (Kurnia,
2014). SMK Muhammadiyah
1 Playen has two units of CNC machines. The number of class XI
students is 90 children. The number of class XII students is 90 children, so
the total number of students is 180 children. If calculated in one week (five
working days), in one day, one CNC machine is used by 36 children. This is very
disproportionate and makes students very poor in understanding CNC lessons. The
number of CNC machines that do not meet standards makes the learning situation
unpleasant, busy, and less than optimal in the learning process. This condition
causes students' competency achievement targets not to be achieved.
(Waris,
2020) states that increasing
student competency in vocational schools is influenced by six aspects, namely:
(1) cooperation between the business world and the industrial world, (2)
curriculum development and alignment, (3) learning innovation, (4) professional
development of teachers and education staff, (5) standardization of facilities
and infrastructure, as well as (6) institutional management and structuring.
One of the factors that influence students' achievement of competency from the description above
is clarity in the delivery of lesson material, adequacy of teaching
aids/support, and learning situations. Students' ability to master practical CNC
machine material will not be achieved if they are hampered by limited equipment
because students will have difficulty observing, studying, and carrying out
exercises. Learning seems less active for students because students can only
create CNC programs if they know how to run the results of the CNC program on a
real CNC machine. Students can only imagine how the program works and the
results after it is executed with a CNC machine. The clarity of delivery of
lesson material, the adequacy of teaching aids/learning supports need to be
improved, and research carried out using CNC simulators.
The research aims to evaluating the use of CNC simulators in learning the Mechanical
Engineering Skills Program at SMK Muhammadiyah 1 Playen Gunungkidul. Analyze influence of
using a CNC simulator in learning the Mechanical Engineering Skills Program at SMK Muhammadiyah
1 Playen Gunungkidul. The
benefits of this study are to developing knowledge and service to society,
especially in the world of vocational education and solving learning problems
that exist in the world of vocational education.
METHOD
The research uses quantitative
methods by conducting experiments. The experimental design used is
quasi-experimental or quasi-experimental design research. The variables used in
this research are the independent and dependent variables. The research was conducted
at SMK Muhammadiyah 1 Playen,
with the address at Jalan Wonosari-Yogya
KM3 Playen Gunungkidul. The
research was carried out in February-March 2021. The population in the research were all
students in class XII of the Mechanical Engineering Skills Program at SMK Muhammadiyah 1 Playen.
There are three classes of students
in the Mechanical Engineering Skills Program at the school, with a total of 90
students. The research samples used at SMK Muhammadiyah
1 Playen were all class XII TPM C, totaling 30 students, as the experimental class, and some
students from Class XII TPM A, B, totaling 38
students, as the control class. The instrument created is closed because it has
alternative answers, which respondents must choose by ticking the answer
column. Data collection techniques use questionnaires and tests. The
questionnaire used as an instrument must go through the validity and
reliability testing stage before the data analysis stage. In quantitative
research, data analysis techniques use statistical methods. The normality test
in this research was carried out using the one sample Kolmogorov Smirnov test
with the SPSS 20.0 for Windows program.
RESULTS AND DISCUSSION
Research data consists of school data, research data,
validity-reliability tests, statistical data analysis, and hypothesis testing.
School Data
The research was conducted at SMK Muhammadiyah 1 Playen. Muhammadiyah 1 Playen Vocational
School, located on Wonosari–Yogya
KM road. 03 Siyono Wetan, Logandeng, Playen. Muhammadiyah 1 Playen Vocational
School was established on July 29, 1982 (based on the decree of the Head of the
Regional Office of the Department of Education and Culture of DIY Province
Number 193/I.13.1/I.82, December 22, 1982). The spectrum of expertise programs
at SMK Muhammadiyah 1 Playen
is as follows: (1) Automotive Engineering (Crolla
et al., 2015), (2) Mechanical
Engineering (Machining Engineering), (3) Electronics Engineering (Audio Video
Engineering) and (4) Computer and informatics engineering (Computer and Network
Engineering).
SMK Muhammadiyah
1 Playen is accredited "A" and obtained an
ISO 9001–2008 certificate from the VEDCA-IQS certification body. School
development and student learning are carried out through collaboration with PT.
AHM Honda Class program, collaboration with PT. ADM Smart Together Daihatsu
(PBD) program, in collaboration with PT. Mabito Karya Axioo Class, and
collaboration with PT. HIT Program (ACP) Polytron.
The total number of students at SMK Muhammadiyah I Playen is 1075 students. The vision of SMK Muhammadiyah I Playen is to
produce graduates who excel in achievements based on faith and piety. The
mission of SMK Muhammadiyah I Playen
is to foster a spirit of academic and non-academic excellence, increase faith,
piety, and noble character, and improve the quality of active, creative, and
competent student learning.
Research data
The research was carried out on
February 17 – March 17, 2021. The research was carried out in three stages:
preparation stage, research implementation, and report preparation stage. The
preparation stage is making a learning implementation plan (RPP), a
questionnaire, and preparing questions and a schedule. The implementation stage
is providing treatment to the experimental class, using a CNC simulator and
still using a CNC machine. In the control class, learning runs as usual, using
CNC machines. Details of research activities are:
Table 1 Research
Activity Schedule
No |
Stages |
Date month |
Activity |
1. |
Preparation |
August
2020 September
2020 October
2020 November
2020 December
2020 January
2021 February
2021 |
a.
Observation b.
Application for research permit c.
Consultation with CNC subject teachers d.
Making lesson plans e.
Preparation and validation of questionnaires f.
Preparation of post-test questions g.
Duplication of questionnaires and questions |
2. |
Implementation |
February 17, 2021 - March 17, 2021 February 17, 2021 - March 17, 2021 March 2021 March 2021 March 2021 |
a.
Implementation of experimental class learning b.
Implementation of control class learning. c.
Providing a questionnaire on the use of
experimental class CNC simulators d.
Providing a questionnaire on the use of CNC
machines e.
Give posttests to the
experimental class f.
Give posttests to the
control class |
|
Reporting |
April 2021 May 2021 June-July 2021 |
a.
Perform data analysis and testing b.
Consultation c.
Preparation and guidance of reports |
Learning Media
Utilizing a CNC simulator begins with
procuring/purchasing a CNC simulator tool. The type of CNC simulator used is
the CNC Arduino Uno, with a price of IDR
3,500,000.00. The first stage is assembling the CNC simulator. The CNC
simulator is carried out using a program that has been provided (example
program) from the manufacturer and an example program created by the
researcher. So that learning runs smoothly and is not crowded, group schedules
are created. One experimental class of 30 students was divided into six groups,
each of which consisted of five students. The schedule for using the CNC
simulator, taking questionnaires, and posttests is as
follows:
Table 2 CNC
Simulator Utilization Schedule,
Taking Questionnaires, and Experimental Class Posttest
No |
Group |
Week 1 |
Week 2 |
Week 3 |
Week 4 |
1. |
Group 1 |
Simulators
CNC |
Machine
CNC |
Machine
CNC |
Filling out questionnaires and competency post-tests |
2. |
Group 2 |
simulators CNC |
Machine
CNC |
Machine
CNC |
Filling out questionnaires and competency post-tests |
3. |
Group 3 |
Machine
CNC |
Simulators
CNC |
Machine
CNC |
Filling out questionnaires and competency post-tests |
4. |
Group 4 |
Machine
CNC |
simulators CNC |
Machine
CNC |
Filling out questionnaires and competency post-tests |
5. |
Group 5 |
Machine
CNC |
Machine
CNC |
simulators CNC |
Filling out questionnaires and competency post-tests |
6. |
Group 6 |
Machine
CNC |
Machine
CNC |
simulators CNC |
Filling out questionnaires and competency post-tests |
Each
group learns by using the CNC simulator alternately. Group one received a
schedule for using the CNC simulator for meeting 1 (week 1) from the 1st to the
4th hour. Group two received a schedule for using the CNC simulator in week one
from the 5th to the 8th hour. Group three received a schedule for using the CNC
simulator in week two from the 1st to the 4th hour. Group four received a
schedule for using the CNC simulator in Week 2 from the 5th to the 8th hour.
Group five received a schedule for using the CNC simulator in week three from
the 1st to the 4th hour. Group six received a schedule for using the CNC
simulator in week three from the 5th to the 8th hour. In the control class,
learning is carried out using a CNC machine. In the fourth week (end of the
meeting), a questionnaire on using CNC machines was completed.
Competency/post-test scores were taken, and in the fourth week, a questionnaire
using the CNC simulator and a competency post-test.
Questionnaire and Post-test
The results of filling out the
questionnaire on the use of CNC simulators and the questionnaire on the use of
CNC machines were obtained from distributing questionnaires to students in
writing or by filling in online/Google forms. The results of the experimental
class students' use of the CNC simulator questionnaire are as follows:
Table 3 Results
of the Experimental Class CNC
Simulator
Utilization Questionnaire Results
No |
Student's
name |
Total
score |
No |
Student's
name |
Total
score |
1. |
Student_1 |
100 |
16. |
Student_16 |
89 |
2. |
Student_2 |
95 |
17. |
Student_17 |
91 |
3. |
Student_3 |
100 |
18. |
Student_18 |
115 |
4. |
Student_4 |
100 |
19. |
Student_19 |
120 |
5. |
Student_5 |
113 |
20. |
Student_20 |
120 |
6. |
Student_6 |
109 |
21. |
Student_21 |
108 |
7. |
Student_7 |
109 |
22. |
Student_22 |
106 |
8. |
Student_8 |
114 |
23. |
Student_23 |
112 |
9. |
Student_9 |
115 |
24. |
Student_24 |
102 |
10. |
Student_10 |
128 |
25. |
Student_25 |
113 |
11. |
Student_11 |
111 |
26. |
Student_26 |
101 |
12. |
Student_12 |
113 |
27. |
Student_27 |
101 |
13. |
Student_13 |
99 |
28. |
Student_28 |
104 |
14. |
Student_14 |
102 |
29. |
Student_29 |
102 |
15. |
Student_15 |
111 |
30. |
Student_30 |
99 |
From the entire questionnaire given, all students filled in/responded.
The results of the control class students' use of CNC machine questionnaires
are as follows:
Table 4 Results
of the Control Class CNC Machine Utilization Questionnaire
No |
Student's name |
Total score |
No |
Student's name |
Total score |
1. |
Student 1 |
120 |
16. |
Student 16 |
119 |
2. |
Student 2 |
123 |
17. |
Student 17 |
119 |
3. |
Student 3 |
117 |
18. |
Student 18 |
119 |
4. |
Student 4 |
117 |
19. |
Student 19 |
120 |
5. |
Student 5 |
122 |
20. |
Student 20 |
117 |
6. |
Student 6 |
119 |
21. |
Student 21 |
119 |
7. |
Student 7 |
123 |
22. |
Student 22 |
115 |
8. |
Student 8 |
122 |
23. |
Student 23 |
112 |
9. |
Student 9 |
119 |
24. |
Student 24 |
103 |
10. |
Student 10 |
119 |
25. |
Student 25 |
100 |
11. |
Student 11 |
106 |
26. |
Student 26 |
115 |
12. |
Student 12 |
106 |
27. |
Student 27 |
118 |
13. |
Student 13 |
119 |
28. |
Student 28 |
123 |
14. |
Student 14 |
119 |
29. |
Student 29 |
113 |
15. |
Student 15 |
119 |
30. |
30 students |
115 |
Of the total questionnaires given, 30
students filled in/provided responses.
Competency scores consist of
knowledge questions and skills questions. Knowledge questions are in
multiple-choice, matching, and fill-in-the-blank forms. Meanwhile, skills
questions take the form of assignments/program creation. The competency scores
for experimental class XIIMC students are as follows:
Table 5 Experimental
Class Student Competency Values
No |
Student's name |
The
Value of Knowledge |
Skill
Value |
Competency
Value |
1. |
Student_1 |
90 |
82 |
85 |
2. |
Student_2 |
40 |
60 |
52 |
3. |
Student_3 |
79 |
60 |
68 |
4. |
Student_4 |
66 |
82 |
76 |
5. |
Student_5 |
91 |
82 |
86 |
6. |
Student_6 |
91 |
60 |
72 |
7. |
Student_7 |
91 |
60 |
72 |
8. |
Student_8 |
91 |
60 |
72 |
9. |
Student_9 |
97 |
82 |
88 |
10. |
Student_10 |
94 |
82 |
87 |
11. |
Student_11 |
94 |
82 |
87 |
12. |
Student_12 |
40 |
71 |
59 |
13. |
Student_13 |
80 |
82 |
81 |
14. |
Student_14 |
94 |
60 |
74 |
15. |
Student_15 |
42 |
82 |
66 |
16. |
Student_16 |
42 |
82 |
66 |
17. |
Student_17 |
100 |
60 |
76 |
18. |
Student_18 |
100 |
82 |
89 |
19. |
Student_19 |
100 |
60 |
76 |
20. |
Student_20 |
100 |
60 |
76 |
21. |
Student_21 |
100 |
60 |
76 |
22. |
Student_22 |
92 |
60 |
73 |
23. |
Student_23 |
92 |
82 |
86 |
24. |
Student_24 |
94 |
82 |
87 |
25. |
Student_25 |
47 |
71 |
61 |
26. |
Student_26 |
97 |
91 |
93 |
27. |
Student_27 |
94 |
82 |
87 |
28. |
Student_28 |
94 |
60 |
74 |
29. |
Student_29 |
94 |
82 |
87 |
30. |
Student_30 |
31 |
82 |
62 |
Of all the questions given, all
students worked on and collected them.
The competency scores for control
class students are as follows:
Table 6 Control
Class Student Competency Scores
No |
Student's name |
The
Value of Knowledge |
Skill Value |
Competency
Value |
|||||
1. |
Student 1 |
95 |
80 |
86 |
|
||||
2. |
Student 2 |
67 |
52 |
59 |
|
||||
3. |
Student 3 |
73 |
58 |
64 |
|
||||
4. |
Student 4 |
65 |
50 |
66 |
|
||||
5. |
Student 5 |
81 |
66 |
72 |
|
||||
6. |
Student 6 |
67 |
52 |
70 |
|
||||
7. |
Student 7 |
65 |
50 |
66 |
|
||||
8. |
Student 8 |
67 |
52 |
69 |
|
||||
9. |
Student 9 |
67 |
52 |
70 |
|
||||
10. |
Student 10 |
94 |
82 |
86 |
|
||||
11. |
Student 11 |
65 |
50 |
66 |
|
||||
12. |
Student 12 |
88 |
73 |
79 |
|
||||
13. |
Student 13 |
88 |
73 |
80 |
|
||||
14. |
Student 14 |
97 |
82 |
89 |
|
||||
15. |
Student 15 |
84 |
69 |
75 |
|
||||
16. |
Student 16 |
65 |
50 |
66 |
|
||||
17. |
Student 17 |
65 |
50 |
66 |
|
||||
18. |
Student 18 |
86 |
71 |
80 |
|
||||
19. |
Student 19 |
65 |
50 |
66 |
|
||||
20. |
Student 20 |
85 |
70 |
76 |
|
||||
21. |
Student 21 |
88 |
73 |
79 |
|
||||
22. |
Student 22 |
85 |
70 |
76 |
|
||||
23. |
Student 23 |
79 |
64 |
71 |
|
||||
24. |
Student 24 |
85 |
70 |
76 |
|
||||
25. |
Student 25 |
85 |
70 |
76 |
|
||||
26. |
Student 26 |
85 |
70 |
76 |
|
||||
27. |
Student 27 |
65 |
50 |
66 |
|
||||
28. |
Student 28 |
85 |
70 |
76 |
|
||||
29. |
Student 29 |
65 |
50 |
66 |
|
||||
30. |
30 students |
85 |
70 |
76 |
|
||||
Of the total
questions given, 30 students worked on and collected them.
Validity-reliability test
Expert Validity Test
The expert validity test used two experts, namely the
Mechanical Engineering expert teacher at SMK Muhammadiyah
1 Playen, namely Mr. Anharoly Lestiantoro, M. Pd., and
one expert from the CNC subject teacher at SMK Muhammadiyah
1 Playen, namely Mr. Rohmat Nurkholik, S.Pd. Results from expert validation tests on
questionnaires and questions, namely providing notes and improvements. The
notes given are (1) additional work safety/K3 material or work procedures, (2)
corrected question material on the CNC machine questionnaire, (3) corrected
letter errors in writing, and (4) corrected sentences in the assessment aspect.
Then, after improvements and revalidation were carried out, the questionnaire
and questions were declared suitable for research instruments (attached).
Empirical Validity Test
Empirical
validity tests were carried out on questionnaires using CNC simulators and CNC
machines. The instruments regarding knowledge and skills regarding student
competency were not subjected to empirical testing, because the questions were
taken from the competency test sheet in the handbook and from a collection of
questions that had been tested or declared valid. Validation of the
questionnaire uses bivariate correlations of Pearson product-moment. With a
sample size of 30 students, α = 0.05, the r table is 0.361. The
questionnaire is declared valid if rcount>rttable; conversely, it is declared invalid if rcount>rttable. The validation
calculation results are as follows:
Table 7 Validity Test
Results for Using Experimental Class CNC Simulators
No |
Question Items |
r-table |
r-count |
Information |
1. |
Item1 |
0.361 |
0.523 |
Valid |
2. |
Item2 |
0.361 |
0.104 |
Invalid |
3. |
Item3 |
0.361 |
0.192 |
Invalid |
4. |
Item4 |
0.361 |
0.655 |
Valid |
5. |
Item5 |
0.361 |
0.769 |
Valid |
6. |
Item6 |
0.361 |
0.876 |
Valid |
7. |
Item7 |
0.361 |
0.598 |
Valid |
8. |
Item8 |
0.361 |
0.517 |
Valid |
9. |
Item9 |
0.361 |
0.203 |
Invalid |
10. |
Item10 |
0.361 |
0.103 |
Invalid |
11. |
Item11 |
0.361 |
0.200 |
Invalid |
12. |
Item12 |
0.361 |
0.089 |
Invalid |
13. |
Item13 |
0.361 |
0.233 |
Invalid |
14. |
Item14 |
0.361 |
0.384 |
Valid |
15. |
Item15 |
0.361 |
0.414 |
Valid |
16. |
Item16 |
0.361 |
0.368 |
Valid |
17. |
Item17 |
0.361 |
0.617 |
Valid |
18. |
Item18 |
0.361 |
0.679 |
Valid |
19. |
Item19 |
0.361 |
0.634 |
Valid |
20. |
Item20 |
0.361 |
0.557 |
Valid |
21. |
Item21 |
0.361 |
0.599 |
Valid |
22. |
Item22 |
0.361 |
0.136 |
Invalid |
23. |
Item23 |
0.361 |
0.488 |
Valid |
24. |
Item24 |
0.361 |
0.288 |
Invalid |
25. |
Item25 |
0.361 |
0.079 |
Invalid |
26. |
Item26 |
0.361 |
0.165 |
Invalid |
27. |
Item27 |
0.361 |
0.181 |
Invalid |
28. |
Item28 |
0.361 |
0.427 |
Valid |
29. |
Item29 |
0.361 |
-,115 |
Invalid |
30. |
Item30 |
0.361 |
0.079 |
Invalid |
31. |
Item31 |
0.361 |
0.050 |
Invalid |
32. |
Item32 |
0.361 |
0.187 |
Invalid |
33. |
Item33 |
0.361 |
0.426 |
Invalid |
34. |
Item34 |
0.361 |
0.290 |
Invalid |
35. |
Item35 |
0.361 |
0.474 |
Valid |
From the results of the calculation
above, it can be seen that there are 19 valid question items in numbers 1, 4, 5, 6, 7,
8, 14, 15, 16, 17, 18, 19, 20, 21, 23, 27, 28, 33 and 35. Invalid question
items are numbers 2, 3, 9, 10, 11, 12, 13, 22, 24, 25, 26, 29, 30, 31, 32 and
34. Valid questionnaire items are suitable for use in research. In contrast,
invalid questionnaire items are declared invalid and discarded for complete
calculation results (attached).
Table 8 Validity Test Results for Using Control Class CNC
Machines
No |
Question Items |
r-table |
r-count |
Information |
1. |
Item_1 |
0.361 |
0.619 |
Valid |
2. |
Item_2 |
0.361 |
0.609 |
Valid |
3. |
Item_3 |
0.361 |
0.620 |
Valid |
4. |
Item_4 |
0.361 |
0.472 |
Valid |
5. |
Item_5 |
0.361 |
0.082 |
Invalid |
6. |
Item_6 |
0.361 |
-,134 |
Invalid |
7. |
Item_7 |
0.361 |
0.345 |
Invalid |
8. |
Item_8 |
0.361 |
0.303 |
Invalid |
9. |
Item_9 |
0.361 |
0.555 |
Valid |
10. |
Item_10 |
0.361 |
0.387 |
Valid |
11. |
Item_11 |
0.361 |
0.122 |
Invalid |
12. |
Item_12 |
0.361 |
0.397 |
Valid |
13. |
Item_13 |
0.361 |
-,112 |
Invalid |
14. |
Item_14 |
0.361 |
0.496 |
Valid |
15. |
Item_15 |
0.361 |
0.294 |
Invalid |
16. |
Item_16 |
0.361 |
0.852 |
Valid |
17. |
Item_17 |
0.361 |
0.463 |
Valid |
18. |
Item_18 |
0.361 |
-,106 |
Invalid |
19. |
Item_19 |
0.361 |
0.436 |
Valid |
20. |
Item_20 |
0.361 |
-,394 |
Invalid |
21. |
Item_21 |
0.361 |
0.464 |
Valid |
22. |
Item_22 |
0.361 |
0.750 |
Valid |
23. |
Item_23 |
0.361 |
0.368 |
Valid |
24. |
Item_24 |
0.361 |
0.875 |
Valid |
25. |
Item_25 |
0.361 |
0.382 |
Valid |
26. |
Item_26 |
0.361 |
0.361 |
Valid |
27. |
Item_27 |
0.361 |
0.223 |
Invalid |
28. |
Item_28 |
0.361 |
0.028 |
Invalid |
29. |
Item_29 |
0.361 |
-,137 |
Invalid |
30. |
Item_30 |
0.361 |
0.103 |
Invalid |
31. |
Item_31 |
0.361 |
-,208 |
Invalid |
32. |
Item_32 |
0.361 |
0.225 |
Invalid |
33. |
Item_33 |
0.361 |
0.107 |
Invalid |
34. |
Item_34 |
0.361 |
-,021 |
Invalid |
35. |
Item_35 |
0.361 |
0.181 |
Invalid |
From
the calculation above, it can be seen that there are 17 valid questions, namely
numbers 1, 2, 3, 4, 9, 10, 12, 14, 16, 17, 19, 21, 22, 23, 24, 25 and 26.
Invalid question items are number 5, 6, 7, 8, 11, 13, 15, 18, 20, 27, 28, 29,
30, 31, 32, 33, 34 and 35. Valid questions are suitable for use in research. In
contrast, invalid question items are declared invalid and discarded for
complete calculation results (attached).
Reliability Test
The reliability test is carried out
after the validity test and the instrument is declared valid. Reliability
testing is used to determine whether the instrument being tested is consistent
in providing measurement results that are carried out repeatedly. Instrument
reliability testing uses the Cronbach-Alpha method.
The questionnaire is declared reliable if the Cronbach-Alpha
value is > 0.05. The data from the reliability test results for instruments
using experimental class CNC simulators are as follows:
Table 9 Reliability
Test Results for
Using
Experimental Class CNC Simulators
Cronbach's Alpha |
N of Items |
,882 |
17 |
Based on table reliability
criteria, 0.882 is included in the reliability coefficient interval of 0.80
-1.00 with a very reliable level of influence. The data from the reliability
test results for using control class CNC machines are:
Table 10 Reliability Test
Results for
Using Control Class CNC
Machines
Cronbach's Alpha |
N of Items |
,897 |
17 |
Based on the reliability criteria table, 0.897 is included in
the reliability coefficient interval of 0.80 -1.00 with a very reliable level
of influence. The collected data was analyzed using
statistical testing. The data tested was taken from student competency data.
Before data analysis, an analysis prerequisite test is first carried out,
namely the normality test.
Data analysis
Normality test
The normality test is carried out to
determine whether the variance (diversity) of data obtained from research
results is usually distributed or not normally distributed. Data normality is
an absolute requirement before parametric statistical analysis (t-test).
Normality tests were carried out on student competency results in both samples
from the experimental and control classes. The normality test on the data from
this study uses a significance level (α = 0.05). The results of the
normality test calculation are:
Table 11 Normality
Test Results
Class |
Kolmogorov-Smirnov |
|||
Statistics |
df |
Sig. |
||
Competence |
CNC simulator (experiment) |
,149 |
30 |
,088 |
CNC machine (control) |
,151 |
30 |
,081 |
|
experimental competence |
.143 |
30 |
.122 |
|
control competence |
,165 |
30 |
,037 |
Based on the output, it is known that the significance value
(Sig) for all data in the Kolmogorov-Smirnof test is
> 0.05, so it can be concluded that the research data is usually
distributed.
Table 12 Results
of Analysis of Student Competency Scores
|
N |
Minimum |
Maximum |
Amount |
Average |
Standard Deviation |
Experimental class test |
30 |
52 |
93 |
2294 |
76.47 |
10,375 |
Control class test |
30 |
56 |
89 |
2173 |
72.43 |
7,704 |
Valid N |
30 |
|
|
|
|
|
From the results of the descriptive analysis above, the data
obtained are: the largest (maximum) value for the experimental class is 93, and
the most significant value for the control class is 89. The experimental
class's smallest (minimum) value is 52, and the minimum value for the control
class is 56. The experimental class's average (mean) value is 76.47, and the
average value of the control class is 72.43. The total score for the
experimental class is 2294, and the total for the control class is 2173.
Hypothesis testing
The experimental class and control
class research data that had been tested for normality obtained average
distribution results and then continued with hypothesis testing. Hypothesis
testing was conducted to analyze the
positive influence/increase in student competency using CNC simulators in learning the Mechanical
Engineering Skills Program at SMK Muhammadiyah
1 Playen Gunungkidul. The hypothesis test used
in this research is a parametric statistical test, namely the Independent sample t-test.
Analysis
to determine the influence of the CNC simulator on student
competency achievement. The test is explained with the
following steps:
1) Determine the hypothesis
𝐻
0: 𝜇 1≤ 𝜇 2 The CNC
simulator does not affect student competency achievement. 𝐻 1:
𝜇 1> 𝜇 2 = There is an influence of
the CNC simulator on student competency achievement.
2) Determine
the level of significance.
If the significance value is <α = 0.05, then 𝐻 1 is accepted, and 𝐻 0 is rejected. If the significance
value ≥ α = 0.05, then 𝐻 1 is rejected, and 𝐻 0 is accepted.
3) Data Analysis Results
The results of the t-test data
analysis are:
Table 13 Independent
t-test test results
|
Paired Differences |
t |
df |
Sig. (2- tailed) |
|||||
Mean |
Std. Deviation |
Std. Error
Mean |
95% Confidence Interval of the Difference |
||||||
Lower |
Upper |
||||||||
Pair 1 |
CNC_simulator-experiment_ competence |
-12,300 |
10,446 |
1,907 |
-16.201 |
-8,399 |
-6,449 |
29 |
,000 |
Pair2 |
CNC_machines- control_ competence |
-8,967 |
12,716 |
2,322 |
-13,715 |
-4,219 |
-3,862 |
29 |
,001 |
Based on the data output, in pair one, we get sig.
(2-tailed) is 0.000< 0.05, so it can be concluded that there is a positive
influence on the competency results of experimental class students who learn
using a CNC simulator and a CNC machine. In pair two, you get sig. (2-tailed)
of 0.001< 0.05. From the data output, learning using the CNC simulator has a
better effect, namely sig. (2-tailed) 0.000 compared to learning only using a
CNC machine, namely sig. (2-tailed) 0.001.
Discussion
We are
examining and evaluating the implementation of the use of CNC simulators in learning the Mechanical
Engineering Skills Program at SMK Muhammadiyah 1 Playen Gunungkidul. Based on the
implementation of the use of CNC simulators in learning the Mechanical
Engineering Skills Program at SMK Muhammadiyah 1 Playen Gunungkidul, which has
been carried out, the study and evaluation can be stated as follows:
a. Implementing the CNC
simulator begins with purchasing a three-axis milling type CNC simulator tool
at the lowest price, IDR 3,550,000.00.
b. The initial learning
activity is introducing/displaying the CNC simulator and comparing the
similarities and differences between the CNC simulator and the CNC machine. The
results of taking a questionnaire with aspects of the simulator's appearance
showed that 88% of the answers showed that the appearance of the CNC simulator
was good, attractive, and modern. The questionnaire results with aspects of
tool specifications on the operating button indicators showed that 73% of the
answers were that the terms CNC simulator operating buttons were easy to
understand.
c. They were making a
schedule for using the CNC simulator in groups. One experimental class of 30
students was divided into six groups, each of which consisted of five students.
Students are divided evenly, both in number and ability in the group. Each
group learns by using the CNC simulator alternately. The group had the
opportunity to use the CNC simulator in one meeting because the time spent on
the research was one month.
d. Implementing learning with
the CNC simulator ran smoothly, did not involve high risks, was easy, and had
few errors. This was proven by taking a questionnaire with indicators of easy
CNC simulator operation steps, which showed 72% of the answers. The
questionnaire results with an indicator of the steps for installing the workpiece on the CNC simulator showed that the number of
answers was 84%. The results of taking the questionnaire with the step
indicator set to zero on the CNC simulator showed that the number of answers
was 83%. The results of taking a questionnaire indicating that CNC simulator
learning is not high risk showed that the number of answers was 88%. The
results of taking a questionnaire with an interesting CNC simulator learning
indicator showed that the number of answers was 78%. The results of taking a
questionnaire with indicators that students easily observe and understand the
movements of the CNC simulator showed that the number of answers was 67%.
The results of this
research are confirmed by researches which
states that one strategy to improve the quality of CNC machine learning is to
use a CNC simulator (Soori
et al., 2023). The benefits and
advantages of the simulator are that the CNC simulator has a simple structure,
small size, and low machine manufacturing costs. Researches stated that the
similarity of a CNC simulator's shape and control system is close to that of a
real CNC machine (Martinov
et al., 2020). Researches stated that
the CNC simulator is computerized and can be used for engraving as in CNC
milling and cutting machine work on various non-metallic materials (Chaubey
& Jain, 2018). Researches stated that
the CNC simulator is small/portable and specifically designed to meet the needs
of the world of education (Eguia
et al., 2017).
The Effect of Using CNC Simulators on Student Competency
Achievement
Based on the
analysis of research data, the use of CNC simulators has a positive effect on
the achievement of student competency in the Mechanical
Engineering Skills Program at SMK Muhammadiyah 1 Playen Gunungkidul.
Judging from the mean value, the experimental class was higher than the control
class, 76.47>72.43. Judging from the number of scores, it is known that the
experimental class is more numerous than the control class, namely
2294>2173. Judging from the highest score, the experimental class was higher
than the control class, namely 93>83.
Judging from the value comparison, based on the
grouping/range of values, it can be displayed with the following diagram:
Figure 1 Comparison of Posttest
Scores for Experimental Class and Control Class
Student competency scores were 81-90;
the experimental class had more students than the control class, namely 11
students > 3 students. A score in the range of 81-90 is a score that meets
the minimum completion criteria (KKM) standards. In the 71-80 range, the
experimental class had fewer students than the control class, namely 11
students <14. Values in the range 71-80 are values that are between below
and above the KKM. The KKM standard for the Mechanical
Engineering skills program at SMK Muhammadiyah 1 Playen Gunungkidul
is 75. The experimental class got a high score of 1 student in the range of
91-100.
Based on the data above, the results
can be obtained: 𝐻 1: 𝜇 1>
𝜇 2 = There is an influence of the CNC simulator on
student competency achievement. Thus, using the CNC simulator improves the
quality of learning in the Mechanical Engineering
Skills Program at SMK Muhammadiyah 1 Playen Gunungkidul.
This is in
line with research by researches, which states that simulation programs give
students more opportunities to participate in learning actively (Hilmawan,
2016). The
use of simulation methods is more effective and efficient compared to other
learning methods. Research at SMKN 2
Surabaya found the effect of using Mach 3 turn simulation on student learning
outcomes in the CNC class XII machining engineering subject at SMKN 2
Surabaya. The use of CNC simulation in this research is software. The program
is introduced, examples are given, and then students are given the task of
inputting the program into the simulator. The research results showed that the
average post-test learning outcomes for the experimental class were higher than
those of the control class. There is a significant difference in the increase
in student learning outcomes between the experimental classes that use Mach 3
turn simulation media.
Factors Inhibiting the Use of CNC Simulators
The factors
inhibiting the use of CNC simulators in achieving competency for students in
the Mechanical Engineering Skills Program at SMK Muhammadiyah
1 Playen Gunungkidul
are:
a. The number of CNC simulators
used still needs to be increased, namely only one unit. This is still very low
compared to the number of students, so the ratio of students to CNC simulators
still needs to be met. This dramatically affects learning completeness, as
stated by (2014),
who stated that research
data in vocational schools shows that the ratio of machines to the number of
students is not adequate, namely 1: 15 - 17 students, because there is a lack
of learning resources or supporting learning materials, then students can study
the subject matter at home. (Hilmawan,
2016) explained that the
influence of the lack of CNC machines resulted in learning that seemed less
active for students because students could only create CNC programs without
being able to know how to run the results of the CNC program on a real CNC
machine. Students can only imagine how the program works and the results after
it is executed with a CNC machine.
b. The lowest price/type of
CNC simulator procurement. Based on Table 1.3 regarding the CNC simulator price
list, it can be seen that this price is in first place. (Soori
et al., 2023) statement that CNC simulator machines are made with reduced
sensors to make them cheap is based on the fact that in the use of CNC
simulators in learning, the absence of sensors on the x, y, and z axes causes
movement of the axes beyond the work area (crashing).
c. Some students'
understanding of the CNC simulator in the experimental class was not achieved;
this was indicated by the competency scores obtained by some students being
lower than those in the control class, namely 52<56. This was indicated by
two students filling in low questionnaire scores (scale one) regarding the ease
of operating the CNC simulator.
d. There was a
pandemic/disease outbreak while the research was taking place. Hence, the
completeness of the material on the use of CNC simulators needed to be
completed.
CONCLUSION
The research
results can be concluded: Using the CNC simulator in CNC learning at SMK Muhammadiyah 1, Playen Gunungkidul can be implemented smoothly. The use of the
simulator is carried out in groups using a rotating system. Each group had the
opportunity to use the CNC simulator. Using simulators makes it easier for
students to practice. Using CNC simulators in CNC lessons positively affects
students' competency at SMK Muhammadiyah 1 Playen Gunungkidul in the
Mechanical Engineering Skills Program. The KKM score obtained by the
experimental class was better than the control class, namely 11 students>3
students, and the highest score obtained by the experimental class was more
than the control class, 93>83. Factors that hinder the use of CNC simulators
in achieving competency for students at SMK Muhammadiyah
1 Playen Gunungkidul are:
the number of simulators is still insufficient, the type of CNC simulators is
low, and there is a pandemic/disease outbreak while the research is taking
place.
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